Productivity and Operations

Productivity and Operations

7 min

Outdated inventory: the problem that appears after ITAM

Outdated inventory: the problem that appears after ITAM

Ezequiel Lerner, COO and Co-founder of FirstPlug.

Ezequiel Lerner

Corporate office desk with an open laptop showing an Excel spreadsheet.

Implementing an asset management system does not guarantee a reliable inventory. Within a few months, the record detaches from reality. In this article, we explain why the IT asset inventory becomes outdated and how to keep it up to date without relying on manual data entry. 


The problem that arises after implementing ITAM is that the inventory becomes outdated. The company sets up the spreadsheet or loads the platform, everything remains organized for two months, and then reality detaches from the registry: equipment that changed owners, repaired notebooks that were never marked, disposals that no one closed.


At First Plug, we see this frequently. The problem is not implementing ITAM: it is sustaining it. And there is only one cause. If the registry relies on someone updating it by hand, it will become outdated.


What is ITAM (IT Asset Management)?


ITAM, which stands for IT Asset Management, is the set of processes to keep track of what equipment a company has, who uses it, what state it is in, and where, throughout its entire lifecycle: from purchase to disposal. It answers a basic question that is difficult to sustain over time: what exists, where is it, and whose responsibility is it.


In a team distributed across several countries, each computer lives in a different home and travels through different postal services without anyone looking at it. That is where the registry stops being an administrative procedure and becomes the only way to know what the company actually has.

Why does inventory get out of sync after implementing ITAM?


Inventory becomes outdated because the data and the physical movement live in different places. The equipment moves in the real world (changes hands, breaks, travels, gets stored) and the record only finds out if someone remembers to write it down. Between each movement and its record there is a manual step, and that step is where the synchronization is lost.


The larger and more distributed the team, the more movements per month and the more points where data can fall through the cracks. It doesn't take a big mistake: many small omissions are enough. This is the same reason why the record must exist from day one of the hardware lifecycle: a piece of equipment's history cannot be reconstructed afterwards.

Technician repairing a laptop as part of corporate hardware maintenance.

The Four Leaks That Break the Inventory


There are four situations that explain most outdated inventories. Each one seems minor. Combined, within a year they leave a record that is useless for decision-making.

Leak

Where it originates

What it leaves broken in the inventory

Informal reassignments

Someone passes the monitor or laptop to a colleague and doesn't report it

The asset is listed under the name of someone who no longer has it

Repairs outside the system

The equipment goes to technical service and returns without the status change being registered

It is unknown what was repaired or in what condition it returned

Incomplete offboardings

The employee left, but the asset is still assigned under their name

Equipment "assigned" to people who are no longer there

Purchases outside the process

A manager buys a laptop with their card and it never enters the inventory

Invisible technological fleet that nobody manages


Informal reassignments are the most common and the hardest to track down later. Purchases outside the process are the most expensive, because they create equipment that the company has but doesn't know it has: they don't get support, they aren't renewed on time, and they aren't recovered when the person leaves.

Employee scanning the barcode of an equipment in the warehouse for inventory control.

How to keep inventory updated without adding manual work?


Inventory stays updated when the data is generated on its own, as a consequence of the operation, and not as a separate task that someone has to remember to do. That is the difference between having a loaded system and having a truly live inventory.


This is where First Plug works differently. Since the physical operation is ours in LATAM (we handle purchasing, configuration, shipping, repair, and recovery), each movement of the equipment generates its record at the exact moment it occurs.

  • If we ship the equipment, the delivery is recorded.

  • If we repair it, the status change is recorded.

  • If we retrieve it during an offboarding, the asset becomes available.


Nobody enters the data twice. The inventory reflects what happened, not what someone remembered to write down.


Inventory updated manually

Inventory updated by the operation

Who enters the data

A person, after the movement

Generated with the movement itself

When it goes out of sync

Every time someone forgets

Doesn't depend on someone remembering

Monthly effort

Grows with the number of movements

Constant

Reliability for decision-making

Decreases over time

Sustained


This doesn't mean everything has to go through First Plug. Externally purchased equipment is uploaded the same way and enters the same management, support, and recovery circuit from the platform. What changes is where the data comes from: the more movements the operation itself generates, the less the inventory depends on someone's memory.

The minimum routine to maintain a live inventory


Even with integrated operations, there are three routines worth maintaining. They take very little time and prevent most leakages.

  1. No hardware purchases bypass the process. No exceptions, not even for directors.


  2. Asset offboarding is triggered the same day as employee offboarding. Not the following week. The asset must be flagged for recovery in the exact same move that the person leaves the company.


  3. Quarterly check of intermediate statuses. Review assets marked as "in transit" or "under repair" for more than 30 days. That is where devices getting lost without anyone noticing are hidden.


What is lost with a broken inventory?


Money is lost and the ability to plan is lost. An inventory that does not reflect reality has concrete costs:

  • Devices are purchased that were already stored somewhere.


  • It is unknown which part of the fleet is about to reach the end of its life cycle, and renewal comes all at once instead of staggered.


  • It is impossible to answer how many assets are assigned per country when an audit requests it.


  • And the most expensive: it is not recovered. If you don't know what was assigned to the person who left, there is no way to ask for it back.


All of these costs share the same root: the inventory stopped reflecting reality, and every decision supported by it is taken blindly. It is not an administrative problem. It is money lost on devices that are repurchased or not recovered, and it is company information that continues to travel on machines that no one controls anymore.


An inventory stays alive when there is a process


Implementing ITAM organizes the starting point. What determines whether the inventory is still useful a year from now is not the tool, but where the data comes from: if it depends on someone remembering to load it, it will become outdated; if it is generated with every operational movement, it sustains itself.


That is the difference between having a platform and having the hardware cycle operated end-to-end. If you want to estimate how much it would cost to manage and retrieve devices for your operation, you can get a quote in minutes.

Frequently Asked Questions


How often should inventory be audited?


A quarterly review of interim statements is sufficient if the operation is integrated and the data is generated with every movement. If inventory is logged manually, a full audit is needed every six months to prevent discrepancies from building up.


Can I log old equipment when I no longer know where it is?


Yes, and it is recommended. Logging them with a "to verify" status is better than leaving them out. An asset that is not registered is not searched for, and therefore is never recovered.


Does the First Plug platform work if I buy some of the hardware elsewhere?


Yes. Those devices are logged in the same way and enter the same management, support, and recovery circuit. You do not need to have purchased them from First Plug to manage them on the platform.


Who should own the inventory within the company?


IT defines the standard and owns the data. HR reports onboarding and offboarding in real time. Without this agreement, any platform will become outdated just the same, because inventory relies on both sides reporting movements.

Corporate office desk with an open laptop showing an Excel spreadsheet.

Do you know how many of your devices are actually available?


Settle in minutes how much it would cost to manage and retrieve your operation's hardware, without relying on manual uploads.

Do you know how many of your devices are actually available?


Settle in minutes how much it would cost to manage and retrieve your operation's hardware, without relying on manual uploads.

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